Eco Friendly Bag Manufacturing Process

At Carrystitch, we manufacture cotton, canvas, jute and juco bags through a structured and quality controlled production system. Every bag goes through defined stages to ensure durability, clean finishing and accurate customization.

Below is our complete eco bag production process.

cotton roll for tote bag

1. Raw Material Selection

We source and inspect high quality natural fabrics including:

โ€ข Cotton fabric
โ€ข Heavy canvas
โ€ข Jute fabric
โ€ข Juco blend fabric

Each material is checked for GSM, weave strength, texture and consistency before entering production. These materials are reusable, recyclable and biodegradable, making them suitable alternatives to plastic packaging.

Fabric preparation and cutting for tote bags

2. Cutting & Pattern Development

Fabric is laid on industrial cutting tables and measured according to approved bag dimensions.

Patterns are developed as per client requirements including:

โ€ข Tote bags
โ€ข Shopping bags
โ€ข Promotional bags
โ€ข Custom size bags

Accurate cutting ensures uniform size and reduces wastage across bulk production.

Stitching and assembly of tote bag

3. Stitching & Assembly

Cut panels move to the stitching department where skilled operators assemble the bags using industrial sewing machines.

During this stage:

โ€ข Handles are attached
โ€ข Gussets are formed
โ€ข Reinforcements are added
โ€ข Inner stitching strength is ensured

The stitching quality directly impacts durability and load carrying capacity.

Printing and customization of tote bag

4. Printing & Custom Branding

If customization is required, bags move to the printing section.

We provide:

โ€ข Screen printing
โ€ข Heat transfer printing
โ€ข Machine printing
โ€ข Block printing

Artwork is printed as per approved design and color specifications to maintain brand consistency.

tote bag quality checking

5. Quality Inspection

Every bag undergoes two levels of quality inspection:

Interim inspection during production
Final inspection before packing

We check for:

โ€ข Stitch accuracy
โ€ข Print clarity
โ€ข Fabric defects
โ€ข Loose threads
โ€ข Dust or unwanted marks

Only approved pieces proceed to packaging.

Packaging and exporting of tote bag

6. Packaging & Dispatch

Bags are packed based on order quantity and size. Standard carton packing may include 50 to 200 pieces per carton depending on specifications.

Shipments are prepared for domestic supply or export through sea or air freight.